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Relevant Project Experience
Wuskwatim HEPP, Monateba, Canada - Andritz Hydro
3 off Vertical Kaplan Turbine equipment, all manufactured in China. Workshop based and responsible for the welding machining NDE and all the procured castings for the Hubs Blades etc, manufactured in China.
Caruachi HEPP, Venezuela - GE Energy UK Ltd
12 off 8.3M diameter Discharge rings all manufactured in South Korea. 12 off Turbine Shafts manufactured in Italy. Responsible for the complete manufacturing, assembly and testing of this equipment.
Esti & Bayano HEPP, Panama - GE Energy UK Ltd
Chief Quality Engineer responsible for manufacturing/assembly and testing 5 off 6m span x 10m deep culvert type radial gates, hydraulic hoists, maintenance stoplogs and diversion tunnel wheel gate. These were manufactured in Thailand at a new supplier. Also responsible for the manufacturing of various sizes of Butterfly Valves manufactured in India.
Nathpa Jhakri HEPP, India - GE Energy UK Ltd
Appointed Chief Quality Engineer responsible for the $20mil of gates, and $10mil of Turbine Valves for the NATHPA JHAKRI HEPP project for the manufacturing/testing and assembly for client SJVN. This comprised of a total of 54 gates of all types. The scope included 24 off 0.7m span x 1.8m deep x 70m head high-pressure bonneted slide gates, 15 wheel gates of all sizes, 5 off 7.5m span x 8.3m deep x 38m, head dam sluice radial gates, 2 off automatic spillway gates operated by ropes and counterweights along with numerous maintenance stoplogs/bulkheads. 3 off 4.9M valves, the total assembled weight of the valves for pressure functional testing was 350 tonnes.
Banimboola Power Station, Australia - GE Energy UK Ltd
Supervised the supplier delivery of 3 Intake wheel gates/Intake trashracks with a trash-raking machine and 3 sets of Draft tube slide gates with operating equipment.
Changi EP1 Water Reclamation Plant, Singapore - GE Energy UK Ltd
Appointed as Chief Project Quality Engineer and fully responsible for the Technical/Quality and testing on this multi million pound contract. This included the new product conceptual design of 37 stainless steel bonneted knife gate valves ranging in size from 1.4m to 3.6m dia and 6 bar rated. Eleven of the 3.6m dia knife gate valves were hydraulic cylinder operated and fully submerged in 25m raw sewage, these were manufactured in Italy. The remaining valves were rising screw, electric actuator operated and manufactured in the UK. Extensive shop pressure testing and shop functional testing of operating gear drives was carried out. One of the demanding issues was to establish and prepare a suitable heat treatment procedure to remove the residual stress from the full penetration welds.
Meetings were held between the Welding Institute/GE Energy Project to formulate a heat treatment procedure that would not impair the mechanical or the corrosion properties of the Stainless Steel material. This would be due to the high heat treatment temperature that had to be applied to the Valve Bodies/Bonnets.
Scientific Centre, Kuwait - Kvaerner Boving Ltd
Responsible for the manufacturing/assembly of the dock entrance flap gate for the Scientific Centre. The nominated gate specialist consultants were Mouchel and KGAL. The gate was 11.3m span x 7.5m deep and operated by a single hydraulic cylinder and designed to seal in both directions.
Redcar Energy (BSC)Recovery Project - Kvaerner Boving & Co Ltd
One off 15MW Gas Turbine manufactured in Japan. Several large diameter gas isolation valves manufactured in Germany and Pipe ducting. Responsible for the inspection/assembly and testing of this equipment.
Pergau Hydro PS, Malaysia - Kvaerner Boving & Co Ltd
Quality Leader in the Project Team responsible for the Quality/Technical issues, together with Customer Inspection liaison in the UK and Malaysia. The 4 off Francis Turbines and Inlet valve and control equipment were manufactured in the UK and the Gates were manufactured in Malaysia. This project was extremely complicated as it required co ordination between several different parties. The Technical and Quality requirements were of a very high standard together with a high level of documentation.
Uri Hydro PS, India - Kvaerner Boving & Co Ltd
4 off Turbine/Main Inlet Valves, several sets of Gates and Penstocks which were manufactured at site in India. Quality representative for the Project Team, responsible for technical support, manufacturing testing and inspections. Site inspections were carried out with regards to the manufacturing of the penstocks and welding support for the site welding of the Spiral Casings.
Mrica Hydro PS, Indonesia - Boving & Co Ltd
4 off Francis Turbines/Main Inlet Valves, Radial/Diversion/Draft Tube Gates, Penstocks etc. Responsible for the manufacturing, shop assembly and testing of this equipment.
Victoria Dam, Sri-Lanka - Boving & Co Ltd
4 off Francis Turbine/Main Inlet Valves. Radial/Intake Wheel/Bulk Head Gates. Responsible for the manufacturing, shop assembly and testing of this equipment
Arnold Air force USA - Boving & Co Ltd
1 off 10.3M Diameter Butterfly valve and 2 off 4.8M Diameter Butterfly valves. Inspection Engineer to oversee the manufacturing, assembly and testing.
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